ASGT Cables · Staff training

Everything you need to know about cable

You will be quoting cables to customers who know more about them than you do. This is what you need so that stops being true. Every price in here is one ASGT has actually paid.

What's in here

  1. Why a wrong spec costs money
  2. How to read a cable spec
  3. The conductor
  4. Size, and the AWG trap
  5. Insulation and sheath
  6. Armour
  7. Cores and colours
  8. Voltage grades
  9. The product families
  10. How cable is sold
  11. Smelling a wrong price
  12. Reading a real supplier message
  13. The eleven traps
  14. Test yourself — 30 questions
Part one

Why a wrong spec costs money

ASGT makes between 5% and 10% gross profit on a cable order. Sometimes as little as 2–3% when selling to another cable dealer. That is the entire margin — everything else goes to the supplier.

Now consider a real pair of cables from our own catalogue.

CablePrice
4C × 6mm² CU/PVC/PVC 450/750V flexible7.70 SR/m
4C × 6mm² CU/XLPE/PVC 0.6/1kV16.00 SR/m

Same core count. Same size. Same conductor. Both are "4 core 6 mil". One costs more than twice the other, because the letters in the middle are different.

What the mistake costs

A customer asks for the 16.00 cable. You quote the 7.70 one because it looked the same. On a 1,000 metre order you have promised 7,700 SR of cable that costs you 16,000 SR to buy.

You lose 8,300 SR on a deal that should have made you about 1,300.

That is why this document exists. Not so you can design electrical systems — that is the customer's engineer's job, never yours. It is so you can tell one cable from another and never quote the wrong one.

Part two

How to read a cable spec

Here is the single most useful idea in this whole document:

A cable spec is a physical description of the cable, read from the inside out.

When you see CU/XLPE/PVC, that is not a list of ingredients. It is the layers, starting at the centre of the cable and working outward. Copper at the middle, XLPE wrapped around it, PVC on the outside.

4C × 240mm² CU / XLPE / PVC 0.6/1kV four cores · 240 square millimetres of copper each · copper, XLPE, PVC · rated 0.6/1 kilovolt CU — copper conductor carries the current. Most of the price. XLPE — insulation wraps each core so they don't touch. PVC — outer sheath one jacket over all four cores.
The four coloured circles are the cores. Each has copper at the centre and its own insulation. The black ring around all of them is the single outer sheath.

Every cable spec has the same four parts, in roughly this order:

PartExampleWhat it tells you
Core count4C, 4X, 4 coreHow many separate wires inside
Size240mm², 240 SQ.MMHow much copper in each core
MaterialsCU/XLPE/PVCThe layers, centre outward
Voltage0.6/1kV, 450/750VWhat it is rated to survive

They arrive in any order and any spelling. 4CX240, 4 x 240 mm2, 4C 240 SQ.MM all mean the same thing. Cable OS handles that decoding for you, but you need to be able to check its answer.

Part three

The conductor

The metal in the middle. Only two options matter.

CodeMetalNotes
CUCopperAlmost everything ASGT sells. Better conductor, more expensive.
ALAluminiumCheaper and lighter, but needs a bigger size for the same current. Used on long overhead runs and large distribution.

You will occasionally see NCU or SCU on Riyadh Cable and Bahra datasheets. On the sheets we hold, the same cable appears as both NCU-XLPE-PVC and CU-XLPE-PVC with identical technical values — so it reads as a labelling convention rather than a different metal. If a customer asks, say you will confirm with the manufacturer. Do not guess.

Never do this

Never substitute aluminium for copper because it is cheaper, and never the reverse. They are different products with different current ratings and different connection hardware. If the enquiry says CU, quote CU.

Part four

Size, and the AWG trap

240mm² is the cross-sectional area of the copper in one core. Not the thickness of the cable. If you sliced the cable and measured just the metal in one core, you would get 240 square millimetres.

Cable is only made in a standard series of sizes. Learn this list — a customer asking for 5mm² or 45mm² has made a mistake, and spotting it saves a wasted enquiry:

1.5 · 2.5 · 4 · 6 · 10 · 16 · 25 · 35 · 50 · 70 · 95 · 120 · 150 · 185 · 240 · 300 · 400 · 500 · 630

Notice each step is roughly 1.5 times the one before. That is deliberate — it is an international standard, IEC 60228, and every manufacturer follows it.

AWG — the American system

Some cable, particularly THHN wire, is sized in AWG — American Wire Gauge. Two things make this dangerous:

AWGActual copper area
14 AWG2.08 mm²
12 AWG3.31 mm²
10 AWG5.26 mm²
8 AWG8.37 mm²
6 AWG13.30 mm²

What the mistake costs

A supplier quotes 6AWG @ 1,065 SR / roll. If you record that as a 6mm² cable, you have created a product that does not exist, priced from one more than twice its size.

Cable OS refuses to convert AWG to mm² for exactly this reason. If a spec says AWG, keep it in AWG. Never translate.

Part five

Insulation and sheath

Two different jobs, often the same material, which is why people confuse them.

In CU/XLPE/PVC: XLPE is the insulation, PVC is the sheath. In CU/PVC/PVC: PVC does both jobs.

CodeMaterialMax tempWhere you see it
PVCPolyvinyl chloride70°CBuilding wire, flexible cable, cheaper power cable
XLPECross-linked polyethylene90°CAlmost all LV power cable
XLHF / LSZH / LSFHalogen-free90°CTunnels, hospitals, airports — anywhere smoke in a fire would be deadly
H07RN-FRubber60°CHeavy flexible cable, generators, site power
HMWPE / PVDFSpecialist plastics—Rare. Cathodic protection, chemical plants

Why XLPE costs more and is worth it

XLPE survives 90°C where PVC survives 70°C. A hotter cable can carry more current safely, so an XLPE cable of a given size carries more amps than the same size in PVC. That is why XLPE is the default for power distribution and PVC is used for building wire and flexibles.

Halogen-free is not optional

If a customer asks for LSZH, XLHF or halogen-free, they are almost certainly building something where the fire code requires it — a tunnel, a hospital, an airport. You cannot substitute ordinary PVC to save money. It will fail inspection and it will come back to us.

Part six

Armour

Armour is a layer of metal wire wrapped around all the cores, underneath the outer sheath. It is there for one reason: physical protection. It has nothing to do with electricity.

CU / XLPE / PVC unarmoured — indoors, in conduit 12.25 SR/m CU / XLPE / SWA / PVC armoured — buried, or where it can be hit 16.00 SR/m vs
Riyadh Cables 4C × 4mm², the same cable with and without steel wire armour. The dashed grey ring is the steel. Real ASGT prices — a 31% premium.
CodeArmourUsed on
SWA / SWSteel wire armourMulti-core cable — 2, 3, 4 core and up
AWAAluminium wire armourSingle-core cable
noneUnarmouredIndoors, in conduit, on trays

Why single-core cable uses aluminium armour

This is the fact that will make you sound like you know cables.

Steel is magnetic. In a single-core AC cable, the alternating current creates a magnetic field that induces currents in any magnetic material around it. Steel armour on a single-core cable would heat up and waste energy. Aluminium is not magnetic, so it does not.

In a multi-core cable the fields of the cores cancel each other out, so steel is fine — and steel is stronger and cheaper.

So if you see 1CX300mm² CU/XLPE/AWA/PVC, that AWA is not a typo or a cheaper option. It is required.

Armour is never optional

If the enquiry says SWA and you quote unarmoured, you are quoting a cable that will be destroyed within a year of being buried. The customer will reject it on site and we pay to replace it.

Note from our own data: the armour premium is 31% on 4mm² but only 6% on 185mm² — because on big cable the copper dominates so heavily that the steel barely registers.

Part seven

Cores and colours

A core is one complete conductor with its own insulation. The number tells you what the cable is for.

CoresWhat it is for
1 coreA single conductor. Building wire, earthing, or very large power cable run as separate singles.
2 coreSingle-phase — live and neutral. Lighting, small appliances.
3 coreThree-phase without a neutral, or single-phase with an earth. Motors, pumps.
4 coreThe most common. Three phases plus neutral. Standard power distribution.
5 coreThree phases, neutral and earth. Where a separate earth conductor is required.
7, 8, 10, 16, 18 coreControl cable. Many small conductors carrying signals, not power.

The colour code

Two systems are in use and you will see both:

Both appear on our own datasheets. Bahra's unarmoured sheets say red/yellow/blue/black; their armoured sheets say brown/black/grey/blue. Neither is wrong.

One colour rule is absolute. Yellow-green — written Y/G, YG or L/YG — is always earth. It is never used for anything else, anywhere in the world. If a customer specifies Y/G, they want an earth conductor.

Three and a half core

You will see cables written like 3X240+120 or 3X10+6. That is a 3.5-core: three phase cores of the first size, plus one smaller neutral of the second. Riyadh Cable lists thirty-six of them and we carry all thirty-six.

It is not a 3-core and it is not a 4-core. A 4-core has four conductors all the same size. A 3-core has no neutral at all. A 3.5-core has a neutral about half the size of the phases.

Why the neutral is smaller

In a balanced three-phase circuit the currents in the three phases cancel one another out, and the neutral carries almost nothing. Making it full size would be paying for copper that never does any work — and copper is most of what a cable costs.

So on a large balanced load — a distribution board, a motor control centre — a 3.5-core does the same job as a 4-core for less copper. Whether it is actually cheaper depends on the armour and the day's price, so look it up rather than assuming.

When you must NOT offer one

This is the part that matters. A reduced neutral is only safe when the neutral really does carry little current.

SituationWhy a reduced neutral is wrong
Unbalanced loadLots of single-phase equipment spread unevenly across the three phases means real current in the neutral. A reduced neutral runs hot.
Heavy harmonicsLED lighting, VFDs, computer supplies and UPS systems push third-harmonic current that adds up in the neutral instead of cancelling. The neutral can end up carrying more than any phase.
The customer said 4-coreNot our call to change. Offer it as an alternative if you like, but say plainly what it is.

If you are not sure, ask before you offer it. Substituting a 3.5-core for a 4-core to win on price, on a load that turns out to be unbalanced, is a fault the customer only discovers after installation — and it is our cable that gets blamed.

How Cable OS writes it

Both sizes appear: 3C 240+120mm² CU/XLPE/PVC 0.6/1kV black. If you see one size only — 3C 240mm² — that is a plain 3-core with no neutral. Different cable, different price.

Part eight

Voltage grades

Written as two numbers, like 0.6/1kV or 450/750V. The first is the voltage between one conductor and earth. The second is the voltage between two conductors.

GradeAlso writtenUsed for
300/500V—Light flexible cable, appliance cords
450/750V—Building wire, earthing cable, panel wiring
0.6/1kV1kV · 1000V · 600/1000VThe standard LV power cable grade. Almost everything we sell
600V—THHN wire, American standard

Four ways to write one grade. 0.6/1 KV, 1kV, 1000V and 600/1000V are all the same cable. Suppliers use all four. Cable OS converts them to one form so the same product doesn't get entered twice.

Never quote down

A 450/750V cable is cheaper than a 0.6/1kV cable of the same size. It is cheaper because it is a different cable with thinner insulation. Quoting 450/750V against a 0.6/1kV enquiry is not a saving — it is the wrong product, and on a power circuit it is dangerous.

Part nine

The product families

This is the part that confuses everyone, because suppliers use trade names rather than specs. Here is what each name actually means.

NameWhat it really isTypical spec
LV power cableMulti-core distribution cable. The main product.4CX240 CU/XLPE/PVC 0.6/1kV
NYA
also: building wire
Single core, PVC insulated, no outer sheath. Pulled through conduit in buildings.1CX2.5 CU/PVC 450/750V
Grounding cableThe same thing as NYA. Grounding is the use, not the product.1CX10 CU/PVC 450/750V Y/G
THHNAmerican building wire. PVC insulated with a thin nylon jacket. Sized in AWG.THHN 1X12 AWG CU/PVC/NYLON 600V
Flexible cableSame materials, but the copper is many fine strands instead of a few thick ones, so it bends easily.4CX35 CU/PVC/PVC 0.6/1kV flexible
H07RN-F
rubber flexible
Heavy rubber flexible cable. Generators, welding sets, site distribution.4CX35 CU H07RN-F
Bare copperNo insulation at all. Just the conductor. Buried earth grids and earth bars.1CX10 bare copper

Why "grounding cable" and NYA are the same product

Look at what our supplier actually wrote to us:

AVAILABLE GROUNDING CU/PVC-450/750 VOLT – 91 MTR ROLLS (RED, YELLOW, BLUE, BLACK, YG, GREEN COLOUR AVAILABLE)

A grounding cable in red? Or blue? That gives it away. It is single-core PVC building wire, offered in any colour. When someone buys it in yellow-green they use it for earthing and call it a grounding cable. Same cable.

Our own price list proves it. Riyadh's "NYA 4mm²" and Bahra's "grounding 4mm²" are both 210.00 SR per 91-metre roll. Identical to the halala.

What H07RN-F means

It looks like nonsense but every letter is a code:

HHarmonised — meets the European standard
07Rated 450/750V
RRubber insulation
NPolychloroprene sheath — tough, oil-resistant
FFlexible

Suppliers write it as H07RN-F, H07RNF or H707 RNF. All the same.

Part ten

How cable is sold

This section will save you more money than any other. Cable is sold three ways, and confusing them is the single most expensive mistake in this business.

By the metre 16.00 SR / metre Cut to any length you ask for By the roll 210.00 SR / 91 m roll Small wire. Usually whole rolls only By the drum 500 m typical drum length Big cable. Sometimes cut, sometimes not
A roll is 91 metres — 100 yards. A drum is usually 500 metres. Both figures come straight from our own datasheets.

A roll is 91 metres. That is 100 yards, an old imperial measure that stuck. Small wire — 1.5mm² to about 10mm² — comes on rolls.

A drum is usually 500 metres. Big cable comes on wooden drums that need a forklift. A 500 metre drum of 4C 120mm² weighs about three tonnes.

The 91× error

A supplier writes 1 CORE 4 MM2 @ 210.00 SR / ROLL. If you read that as 210.00 per metre, you have overpriced by 91 times and lost the deal. If you read a per-metre price as a per-roll price, you have underpriced by 91 times and lost money on every metre you deliver.

Always convert to a per-metre figure before comparing anything: 210.00 ÷ 91 = 2.31 SR/m. Cable OS does this automatically and shows both.

Whose drum is it?

In the yard you will often see a drum before you see any paperwork. The wooden cheeks are painted, and the colour tells you the maker at twenty paces.

Drum colourMaker
RedBahra Cables
Light greenRiyadh Cables
BlackJeddah Cables

Yawar, 8 September 2026. It is a yard shortcut, not a specification — a repaint, a returned drum or a maker changing supplier would all break it. Confirm from the drum label before you ship anything. The colour tells you where to look; the label tells you what it is.

The drum colour is not the cable colour. They are two different facts and they are easy to confuse. When Cable OS says a cable is black, that is the sheath — the cable itself. A Bahra cable on a red drum is still a black cable. Never enter a drum colour as the cable's colour: colour is part of how a product is identified, so a wrong one splits one cable into two products at two prices.

Cuttable or not

Some suppliers will cut any length. Some sell full rolls or drums only. This is not something you can work out from the spec — you have to ask.

It matters enormously. If a customer wants 60 metres and the item is a non-cuttable 500 metre drum, they are buying 500 metres. Quote the 60 and you have promised 500 metres of cable at 12% of its cost.

A cheaper supplier who only sells full drums may be more expensive in practice than a dearer one who cuts. Always check the cutting rule before you compare prices.

Part eleven

Smelling a wrong price

Copper is 60 to 70 percent of what a cable costs. That single fact lets you check any price in your head.

Because copper dominates, price scales roughly with the total copper in the cable — that is, cores × size. From our own catalogue:

CableCopperPriceSR per m per mm²
4C × 6mm²24 mm²16.000.67
4C × 25mm²100 mm²52.000.52
4C × 240mm²960 mm²540.000.56

Forty times the copper, thirty-four times the price. The last column barely moves.

The rule of thumb. Across all 94 cables ASGT holds, price per metre per mm² of copper falls between 0.30 and 2.00 SR. Small cables sit at the top of that range because insulation and jacket are a bigger share. Big cables sit near the bottom.

If a price works out below 0.25 or above 3.00, something is wrong — almost always the unit. Check whether it is per metre or per roll.

A real error this caught

A supplier quoted 5CX25mm² flexible @ 62.00 SR / ROLL without saying how long a roll was. Someone entered 91 metres. That works out at 0.68 SR/m for a cable carrying 125mm² of copper — about 0.005 per mm², a hundred times below everything else on file.

The truth: 62.00 was per metre. Quoting from the wrong figure would have sold that cable at less than 1% of its cost.

Part twelve

Reading a real supplier message

Here is an actual message from Electrical Elements. Read it line by line.

WIRE NYA CU/PVC – 450/750 VOLT 100 YARD ( 91 MTR ROLL ) 1 CORE 2.5 MM2 @ 135.00 SR / ROLL 1 CORE 4 MM2 @ 210.00 SR / ROLL RED, YELLOW, BLUE, BLACK, GREEN, YG - COLOURS AVAILABLE RIYADH CABLE

What it says:

So that message is two products, not five lines. Cable OS reads this structure automatically — but you need to see it too, because the day it gets one wrong you have to notice.

Now a harder one

GROUNDING CABLE 1CX10mm² CU/PVC-450/750 V-Y/G -10,000 MTR @ 6.40 SR / MTR RIYADH CABLE @ 6.00 SR / MTR BAHRA CABLE BOTH EX STOCK

One cable. Two suppliers' brands at two prices, 40 halalas apart. Both in stock. That is a genuine choice to put in front of a customer — and on a 10,000 metre order the difference is 4,000 SR.

Supplier is not brand. Electrical Elements is a supplier — a trader who sells us cable. Riyadh, Bahra, Jeddah are brands — the factories that make it. One supplier sells several brands. Never mix the two up on a quote.

Part thirteen

The eleven traps

Every one of these has already happened, either to us or to someone in the trade.

  1. Reading a roll price as a metre price. Wrong by 91×. Always divide by the roll length first.
  2. Quoting a cut length against a full-drum-only item. The customer pays for the whole drum. Ask before quoting.
  3. Reading 6 AWG as 6mm². It is 13.3mm². Never convert AWG.
  4. Quoting PVC against an XLPE enquiry. Half the price, wrong cable.
  5. Quoting unarmoured against SWA. Fails on site, we replace it.
  6. Quoting 450/750V against 0.6/1kV. Cheaper because it is a different, weaker cable.
  7. Substituting PVC for halogen-free. Fails the fire code. Rejected at inspection.
  8. Quoting flexible against rigid, or the reverse. Different cable, often double the price.
  9. Confusing supplier with brand. A quote must name the manufacturer.
  10. Assuming a price is current. Prices move with copper. Anything older than about two weeks needs reconfirming.
  11. Promising stock. We hold none. Every quote says subject to availability confirmation, and it stays there.

When you are not sure

Ask the supplier. A ten-minute delay costs nothing. A wrong quote costs the deal, and sometimes costs money on a deal you won.

Test yourself

Thirty questions

Answer before opening each solution. Twenty-four correct or better and you are ready to quote. Below twenty, read it again.

01

In CU/XLPE/PVC, which layer is on the outside of the cable?

Answer

PVC. The spec reads from the inside out, so PVC is the outer sheath.

02

What does 240mm² measure?

Answer

The cross-sectional area of the copper in one core — not the thickness of the whole cable.

03

Which is thicker, 6 AWG or 14 AWG?

Answer

6 AWG. The AWG number runs backwards — smaller number means thicker wire.

04

A customer asks for 6 AWG. Can you quote them 6mm²?

Answer

No. 6 AWG is about 13.3mm² — more than twice the size. Never convert AWG to mm².

05

What is the difference between insulation and sheath?

Answer

Insulation wraps each core individually so the cores don't touch. The sheath is the single outer jacket over all of them.

06

Why does XLPE cost more than PVC?

Answer

It survives 90°C against PVC's 70°C, so the same size carries more current safely.

07

What is armour for?

Answer

Physical protection — mainly against being crushed, cut or dug up when buried. Nothing to do with electricity.

08

Why does single-core cable use aluminium armour instead of steel?

Answer

Steel is magnetic. In a single-core AC cable it would heat up from induced currents. Aluminium is not magnetic. In multi-core cable the fields cancel, so steel is fine.

09

What does yellow-green always mean?

Answer

Earth. It is never used for anything else, anywhere.

10

How many metres in a roll?

Answer

91 — that is 100 yards.

11

A supplier quotes 210.00 SR / 91 MTR ROLL. What is the per-metre price?

Answer

210 ÷ 91 = 2.31 SR/m.

12

Are 0.6/1kV and 1000V the same grade?

Answer

Yes. So are 1kV and 600/1000V. Four ways of writing one thing.

13

A customer asks for 0.6/1kV. You have 450/750V cheaper. Quote it?

Answer

No. It is cheaper because it is a different cable with thinner insulation. On a power circuit it is dangerous.

14

What is NYA?

Answer

Single-core PVC building wire, 450/750V, no outer sheath. Pulled through conduit.

15

How is grounding cable different from NYA?

Answer

It isn't. Same cable. Grounding is the use, not the product — which is why suppliers offer "grounding cable" in red, blue and black as well as yellow-green.

16

What is the difference between flexible and rigid cable of the same size?

Answer

The copper. Flexible uses many fine strands so it bends; rigid uses fewer, thicker ones. Same materials, different construction, different price.

17

What does the F in H07RN-F stand for?

Answer

Flexible. H = harmonised, 07 = 450/750V, R = rubber insulation, N = polychloroprene sheath.

18

Roughly what share of a cable's cost is the copper?

Answer

60 to 70 percent.

19

4C × 6mm² is 16.00 SR/m. Roughly what would you expect 4C × 25mm² to cost?

Answer

Around four times as much, so 55 to 70 SR/m. The real figure is 52.00.

20

A 4-core 25mm² cable is quoted at 3.00 SR/m. Is that plausible?

Answer

No. 100mm² of copper at 3.00 SR/m is 0.03 per mm² — about twenty times below anything real. Almost certainly a roll price being read as a metre price.

21

Electrical Elements, Riyadh Cables — which is the supplier and which is the brand?

Answer

Electrical Elements is the supplier, the trader we buy from. Riyadh Cables is the brand, the factory that makes it.

22

A customer wants 60 metres. The item is a 500 metre drum, full unit only. What do you quote?

Answer

500 metres — one whole drum — and you tell them plainly that is the minimum. Quoting 60 would leave us paying for the other 440.

23

What does SWA mean, and where in the cable does it sit?

Answer

Steel wire armour. It sits between the insulated cores and the outer sheath.

24

A customer specifies LSZH. Can you supply ordinary PVC to save them money?

Answer

No. LSZH is halogen-free and is specified because a fire code demands it. PVC would fail inspection.

25

Decode: 3CX4 mm² CU/XLPE/SWA/PVC 0.6/1 KV

Answer

Three cores, 4mm² copper each, XLPE insulated, steel wire armoured, PVC sheathed, rated 0.6/1kV.

26

Which sizes are missing? 2.5 · 4 · 6 · 10 · 16 · __ · __ · 50

Answer

25 and 35.

27

How many products is this message?

THHN WIRE-500 FEET (152 MTR) ROLL- 14 AWG @ 175.00 SR 12 AWG @ 275.00 SR BAHRA CABLE

Answer

Two — 14 AWG and 12 AWG. The first line is a header setting the product type and roll length; the last line is the brand. Both apply to both items.

28

That message says @ 175.00 SR with no unit. Per metre or per roll?

Answer

You cannot tell, so you must ask. The header mentions a 152 metre roll, which suggests per roll — but suggesting is not knowing, and the difference is 152 times.

29

A price on file is dated six weeks ago. Can you quote from it?

Answer

Not without reconfirming. Cable prices move with copper, and six weeks is long enough for a real change.

30

A customer asks whether we have 4C 240mm² in stock. What do you say?

Answer

That you will confirm with the supplier. We hold no stock ourselves, so we can never promise availability — every quote carries "subject to availability confirmation" for that reason.

One last thing

Nothing in this document tells you what size of cable a job needs. That calculation depends on current, distance, installation method, ambient temperature and grouping — and it is the customer's engineer's job, never ours.

If a customer asks you to size a cable for them, say we quote what they specify and we do not do the electrical design. Getting that wrong burns a building down.